Last Updated: August 18, 2026 | Reefer Fuel Costs and Diesel Price Insights Updated

Reefer fuel and tractor fuel are both diesel, but reefer units typically use dyed diesel for refrigeration, which is taxed differently and used separately from the truck engine. For any reefer truck, understanding this two-tank setup is the first step to controlling fuel spend.

semi truck with reefer trailer fueling diesel using fuel card for reefer trucking companies

Key Takeaways

  • Reefer trucks carry two fuels: diesel for the engine, reefer fuel for the refrigeration unit.
  • Reefer fuel is chemically similar to diesel but taxed differently since it’s off-road only.
  • Most reefers burn a half-gallon to a gallon per hour, roughly 50-100 gallons across an 11-hour driving day.
  • A PorterFuel Card can save up to $0.60 per gallon at in-network stops.

Tractor Fuel vs Reefer Fuel: What’s the Difference?

Reefer fuel fuel keeps the cold chain intact for refrigerated transportation of food, pharmaceuticals, and other temperature-sensitive freight. Those driving or managing refrigerated trucks likely know that these vehicles have two fuel storage tanks. One tank powers the refrigerator, and the other powers the engine.

Beyond having different usages, reefer fuel has varying legal requirements, costs and efficiency metrics. Learning the differences between Reefer Fuel vs Diesel can help you make the right choice the next time you stop at a pump.

Reefer fuel is used primarily in refrigerated trucks, also known as reefers. These trucks keep food and other products at a controlled temperature with a built-in refrigeration system. The cab is the same as any other diesel truck, but the trailer is designed to haul perishable merchandise. It contains a refrigerator unit with a separate engine that cools the trailer. This individual unit uses a different power source, so the diesel that makes the truck move differs from the substance that powers the refrigeration.

People also use reefer fuel to power:

  • Construction equipment.
  • Agriculture equipment.
  • Off-road equipment.

How Does a Reefer Truck’s Fuel System Work?

Reefer trucking fuel fills a separate storage tank that only powers the refrigeration segment of the trailer. You can find a reefer tank below the trailer, and you can fill it the same way you would any other gas tank as long as you use the right fuel type.

Those who operate refrigerated trucks typically fill their regular tank first, then move to the reefer tank and switch fuel types before activating the pump a second time. Before loading, drivers typically pre-cool the trailer to the shipment’s required set point, then the system works to maintain temperatures throughout the haul.

Once the trailer has the necessary fuel, the refrigerated system works similarly to a regular fridge — except the cooling power comes from diesel fuel rather than electricity. Learn how cooling works in a refrigerated trailer in more detail:

  1. Reefer fuel undergoes combustion. The process creates power that moves a small engine and drives the compressor.
  2. The compressor brings in refrigerant gas, compressing it to liquefy it, and the resulting heat is let out.
  3. The liquid refrigerant travels to the condenser, which exchanges heat with the outside air.
  4. The liquid passes to the evaporator, where it absorbs heat from the refrigerator and expands into a gas. Heat gets pushed outside the trailer.

This cycle keeps a trailer at a consistent temperature during its travels, keeping the cold chain intact from pickup to delivery.

Where Can You Buy Reefer Fuel?

Reefer fuel is available at most gas stations for diesel trucks. Drivers can also find reefer diesel at all-terrain vehicle service and sales companies — the fuel is often used for these off-road vehicles. You may even fill a reefer with regular diesel. You will have to pay road taxes initially, but you can file for a refund using Form 4136 from the IRS. This matters most on long hauls, where a semi truck and its trailer may run for days without a full refuel.

Reefer vs. Other Fuel Types

Refrigerated trailer fuel is a type of diesel, but it has a few distinguishing characteristics. The best way to explain these differences is to compare reefer fuel to other fuel types.

Reefer Fuel vs. Diesel

In most cases, reefer fuel and diesel have a similar chemical makeup. The main difference is their legal classification. Diesel is considered an on-road fuel, while reefer fuel is for off-road use only. As an on-road fuel, diesel comes with higher taxes to pay for transportation projects across the country.

Because the two types have similar chemical makeup, some may desire to use reefer fuel instead of diesel. However, the cheaper diesel contains a red dye to prevent misuse. This dye is an easily detectable sign that someone has tried to avoid the higher taxes for regular diesel.

Reefer vs. Tractor Fuel

Tractors rely on regular diesel, so the distinction between reefer and tractor fuel is the same as that between reefer and diesel. Tractors typically use diesel #2, the most common diesel type for everyday use in transportation and agriculture. Diesel #1 is more refined and doesn’t contain paraffin, making it better for cold-weather environments.

How Much Does Reefer Fuel Cost?

Truck stop diesel fuel pumps where reefer units and tractor engines are fueled by trucking companies

Reefer and tractor fuel both come from the same pump—but how you pay for it makes all the difference.

As with any fuel type, costs vary nationwide and change regularly. Diesel is often significantly more costly than reefer fuel because of the extra government tax for on-road fuel. Internal temperature swings, caused by frequent door openings or poor trailer insulation, can drive fuel use up even on short routes.

Some factors that influence diesel and reefer fuel costs are:

  • Crude oil prices: This factor accounts for most of a fuel’s costs, usually more than 50% of what you pay.
  • Cost vs. profit for refining: The equipment used for refinement, the type of crude oil used and any additives can change prices.
  • Cost vs. profit of distribution and marketing: Owners of gas stations may change prices based on the local market, state fees and the cost of purchasing from refiners.

How Much Fuel Does a Reefer Use?

Fuel usage matters even more for reefer trucks than it would for a regular diesel truck. Each trip calls for two types of fuel rather than one. When planning your costs, you will benefit from knowing how much fuel a reefer uses.

Usage Per Day

Refrigerated trailer usage doesn’t depend on miles traveled because this type of fuel only powers a trailer’s refrigerator portion. Instead of calculating reefer fuel usage by mileage, you can use hours. Most reefers use about a half-gallon to a gallon of fuel every hour. Laws require that truck drivers follow an 11-hour driving limit. After 11 hours of driving, they will likely consume between 5.5 and 11 gallons of fuel for refrigeration.

Your fuel efficiency may also change based on factors like:

  1. Whether your refrigeration system receives proper maintenance.
  2. The ambient temperature in the regions you drive through.
  3. A trailer’s overall condition. Ex: an older trailer may have lower efficiency.

Total Usage

With an accurate idea of your daily consumption, you can likely discover your usage across extended periods. You can use these numbers to determine the average time between fill-ups. A typical reefer fuel tank’s capacity is 50 gallons. If you use between a half-gallon and a whole gallon each hour, your tank can last for about 25 to 50 hours, giving you about two to four days between refueling.

Reefer Fuel Cards From Porter Freight Funding

Fuel costs are one of the biggest line items in any cold chain supply chain, which is why tracking spend across both tanks matters. Driving or owning a reefer truck means you need to pay for two types of fuel to keep your truck operating and goods cold. A simple payment solution can help you manage your costs and save money.

A fuel card from Porter Freight Funding gives drivers a simplified way to make fuel purchases. It can only be used on fuel, giving you more control over spending and a more convenient way to track expenses.

Our fuel card gives you other benefits, too, including:

  • Discounts up to $0.60 off per gallon at select locations.
  • An extensive network of partners, so you have a place to fuel wherever you are.
  • An online portal to access the best prices and track spending from anywhere.

Want to discover more about this card and how it can benefit your business? Get in touch with our team to learn what you could save on reefer fuel with a payment card.

How Reefer and Tractor Fuel Costs Add Up (And How to Save)

Fuel costs don’t just hit once. They stack up fast across both your truck and your reefer unit. While tractor fuel powers your engine, reefer fuel keeps your load at the right temperature, often running nonstop during transit. That means you’re paying for diesel in two places on every load.

The difference between paying retail prices and accessing discounted fuel can add up to hundreds, or even thousands of dollars per month.

That’s where having the right tools matters.

Save on both with a fuel card built for reefer fleets. With the right fuel card, you can access nationwide discounts, track fuel usage, and keep more of your revenue where it belongs—on your bottom line.

Unlock Fuel Savings

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Reefer Fuel FAQs: What Trucking Companies Need to Know

Reefer fuel is one of the most misunderstood costs in refrigerated trucking. From how it works to how much it costs and whether it’s the same as diesel, many owner-operators and fleets have questions about how reefer fuel impacts their bottom line.

Below are the most common reefer fuel questions answered clearly, so you can better manage fuel costs, stay compliant, and keep your refrigerated loads running efficiently.

Reefer fuel is the diesel a reefer truck uses to power its refrigeration unit, separate from the fuel that powers the engine. Instead, it keeps temperature-sensitive freight like food, medicine, and produce at the correct temperature during transport.

Reefer fuel and diesel are chemically similar, but they are not the same in how they are used or taxed. Reefer fuel is considered off-road diesel and is typically dyed red to indicate it is tax-exempt for non-highway use, while regular diesel is taxed for on-road driving.

Reefer fuel is usually cheaper than regular diesel because it is not subject to highway taxes. Since it is only used to power refrigeration units and not to operate the truck on public roads, it qualifies as off-road fuel with lower tax requirements.

Reefer fuel powers a small engine that runs the refrigeration system on the trailer. This system compresses refrigerant, removes heat, and maintains a consistent temperature inside the trailer to protect perishable goods during transit.

Most refrigerated trailers use about 0.5 to 1 gallon of fuel per hour, depending on factors like outside temperature, trailer condition, and how hard the unit needs to work. This typically results in 5–11 gallons per day during standard driving hours.

A typical reefer fuel tank holds around 50 gallons, which can last approximately 25 to 50 hours depending on usage. That usually translates to about 2–4 days before needing a refill.

No. Reefer fuel is dyed and designated for off-road use only. Using it in a truck engine on public roads is illegal and can result in significant fines, often up to thousands of dollars.

Reefer fuel is available at most major truck stops and fueling stations. Many locations have a separate pump specifically labeled for reefer or off-road diesel fuel.

If a reefer trailer runs out of fuel, the refrigeration unit stops working, which can lead to spoiled freight, rejected loads, and financial losses. Maintaining adequate reefer fuel levels is critical for protecting temperature-sensitive cargo.

If reefer fuel costs are squeezing your margins, reefer freight factoring can help you get paid faster on every load so you always have cash on hand to cover fuel before your next run.

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